Paving9 min read

How to Calculate Asphalt Tonnage: Square Feet to Tons Formula

Learn how to calculate asphalt tonnage from square feet. Formulas, worked driveway examples, waste factors, and hot mix density explained.

Quick answer

To calculate asphalt tonnage: tons = square feet × thickness (inches) ÷ 162 for compacted hot mix asphalt. A 30 × 12 driveway at 3 inches needs 6.67 US tons (add 5–10% waste). Use the free asphalt calculator for multi-area projects.

How to calculate asphalt tonnage (formula)

Tons = Square feet × Thickness (inches) ÷ 162

Or step-by-step:

Cubic yards = (L × W × thickness in feet) ÷ 27 Tons = Cubic yards × ~2.0 (compacted HMA)

The 162 shortcut comes from 12 × 2,000 ÷ 145 (lb per cubic foot for typical compacted HMA).

Step-by-step: calculate tons of asphalt

  1. Measure length and width in feet (or start from known square feet).
  2. Choose thickness in inches (driveways often 2–3 in).
  3. Apply tons = sq ft × inches ÷ 162.
  4. Add 5–10% for waste and irregular edges.
  5. Optional: multiply by price per ton or per square foot for cost.

Worked example: 40 × 20 parking pad at 3 inches.

  • Area: 800 sq ft
  • Tons: 800 × 3 ÷ 162 = 14.81 tons
  • With 8% waste: ≈ 16.0 tons to order
  • At $150/ton installed: ≈ $2,400

Asphalt calculator square feet to tons

Area (sq ft)2 in (tons)3 in (tons)4 in (tons)
2002.473.704.94
3604.446.678.89
5006.179.2612.35
1,00012.3518.5224.69

Measure area with the square footage calculator, then convert volume with square feet to cubic yards.

Hot mix vs millings vs cold patch

MaterialTypical tons/cu ydUse
Hot mix asphalt (compacted)1.96–2.0Driveways, lots, roads
Asphalt millings (RAP)~1.49Budget driveways, base
Cold mix / cold patch~1.76Potholes, temporary repairs

Density changes tonnage — see the asphalt tonnage calculator guide.

From tonnage to driveway cost

After you know tons, estimate cost with $100–$200 per ton installed or $3–$7 per square foot. Full pricing context: asphalt driveway cost guide.

Frequently asked questions

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